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The Surge - Volume 1, Issue 4 - July 2003

Hello from The Surge!

The Surge is RSI Power, Inc.'s monthly email newsletter dedicated to making your job easier by providing you with timely, up to the minute information on power supply products and technology. Besides covering the latest and greatest in industry news and providing helpful hints, The Surge will keep you abreast of sales specials and product announcements from RSI Power, Inc., a leader in the distribution of power supply products. If you have an idea for a newsletter topic, please email it to jim@rsipower.com and we will cover it in a future issue. If you have feedback for us, good or bad, please let us know. We value our customers and their opinions greatly. (If you'd like to remove yourself from this mailing, please reply to this email and place the phrase "Remove From RSI Newsletter List" in the subject header.)

Thank you for your subscription, and welcome aboard!

- Jim Barry
  Operations Manager

RSI Power Introduces the NEW Meanwell SP-320 Series - 320W Single Output with PFC function
It's here! MeanWell's newest power product -- designed to replace the S-320 and SP-300 series -- has been released. RSI has samples coming of this extremely rugged unit. Full production runs are slated to begin in September. Call your friendly neighborhood RSI account rep toll free (877.804.1142) to place your order today!

SP-320 Series, 320W Single Output W/PFC Product Features:

  • Universal AC input/full range
  • Built in active PFC circuit compliance to EN61000-3-2
  • Active AC surge current limiting
  • Forced air cooling by built-in DC ball bearing fan
  • Short circuit, overload, over voltage, over temperature protection
  • 100% full load burn-in test
  • Low cost
  • 3 years warranty
For more information and for product specifications, click this link: http://www.meanwell.com/product/sp-320/spec.pdf

Watch That Traffic Light
By Greg Kent, RSI Power, Inc.


With most states and municipalities grasping for dollars (tax or federal handouts) at every opportunity, we thought we'd share a few thoughts on an interesting money saving technique: replacing old incandescent traffic lights with LEDs.

LED traffic signals are replacing old, incandescent signals for three big reasons:
  1. Brightness - LED arrays fill the entire "hole" and distribute light equally across the entire surface, producing a very 'pure' color. This makes the light more visible in all conditions and improves traffic safety.

  2. Longevity - LED bulbs last for years while halogen and incandescent bulbs last for only a few months. This longer "shelf life" reduces the cost of both manpower and vehicle use for traffic signal upkeep.

  3. Energy Savings - The energy savings experienced by the use of LED lights can be huge. For example, a traffic light using 100 watt incandescent bulbs that is operational 24 x 7, uses 2.4 kilowatt-hours of electricity per day. At a power cost of $.08 cents per kilowatt-hour, that one traffic signal costs $.20 cents a day to operate, or about $73.00 a year. An average intersection contains eight signals, so a single intersection's power cost can exceed $600 a year. In a large city containing thousands of intersections, the yearly cost of operating its traffic signals will reach into the millions of dollars. In most situations, LED bulbs consume 15 to 20 watts each instead of 100, so the power cost can be cut by a factor of five or six. In cities of this size, using LED lights instead of incandescent bulbs will save a million dollars or more.
Over clockers: I Bet You Didn't Know
By Joshua Juarez, RSI Power, Inc.


Recently, I had a new customer purchase our 320 watt power supply. In my usual manner, I asked him how he was planning to use the product. His reply? "I need to power up my water pump, for my computer". "WHAT?", I thought to myself. "Water and electronics do NOT MIX. This guy had to be an OVER CLOCKER!"

Every computer has a clock that beats out the working cadence of the CPU and the components that feed it. Let's say a clock ticks 2.26 billion times per second (this would be the speed of a 2.26-GHZ Pentium machine). An "Over Clocker" -- or a person who rigs his machine to get more performance out of it -- will attempt to boost the performance of the 2.26 HGZ machine by manually removing speed governors placed on the clock by the manufacturer. This enables the machine to run faster and more powerfully but at much hotter temperatures. One of the many reasons you'd want a faster computer might be to play 3D intensive computer games such as "first person shooters", games that involve navigating virtual terrain from a first-person perspective while simultaneously shooting at nasty things trying to eat you. The load on the CPU and memory is intense, as the system must process immense amounts of graphical data on a continual basis.

The more electrical current a chip draws, the hotter it becomes. Without an adequate cooling system, an overclocked CPU's delicate microlithographed circuitry burns out. Thus, cooling is an obsession among over clockers, who trade tips and post benchmarks at online hangouts like HardOCP.com (the Hard Overclocker's Paradise).

The simplest solution for cooling overclocked machines is to install a more conductive heat sink and a more efficient fan, but passive air cooling can only bring a CPU down to room temperature, good for a speed boost of only 25 percent or so. Serious gear heads go for water cooling: just plumb your computer's guts with pipes and pump cold water through them. Excess heat dissipates in your computer room while the PC'S frantic innards remain frigid. The best way to cool the water itself is fiercely debated. Some opt for an outboard Peltier cooler (a type of heat pump) while others use fridge-style compressors that extract heat by evaporating a liquid refrigerant.

No matter what the choice, water cooled, over-clocked computer systems are popular enough to have spawned numerous fan sites and online message boards, and have enjoyed coverage in popular electronics publications because they do indeed realize substantial performance improvements. However, before you go and try to become your own Mr. Plumber, realize the vast majority of computers out there don't need super cooling systems for the applications they run, and that if you don't know what you're doing, you could easily (and seriously) injure yourself and/or your system. Substantial research and professional guidance is strongly recommended.

I want to thank our customer (who will remain nameless) on explaining this to me and to Cory Doctorow who also wrote a article "Maximum Overdrive" found in Wired.com.

Power FAQs
Every month in this section we will address a question we are often asked by our customers. If you have one you’d like answered, please email your question to jim@rsipower.com.

Q: How do I verify the efficiency of my switching power supply?

A: Here are several methods of determining efficiency on a switching power supply. Here are two methods:

Method 1 Steps:

  • Measure input current and input voltage and determine the VA value (volt x amps) and multiply the VA value by the power factor, which is typically 0.6 to 0.65 for switching power supplies, to get True Input Power. True input power (Watts) = VA x power factor.
  • Measure DC output voltage and output current and multiply them to get total output power (Watts). Efficiency is then determined by the following formula: Efficiency= (Output power/True input power) x 100


The above method requires the use of a power analyzer to measure the distorted AC input current in switching power supplies. Standard RMS meters will yield erroneous readings when measuring switching power supply input current.

If a power analyzer is not available, efficiency can be calculated as follows:

Method 2 Steps:

Determine the following information:
  • Power Supply Output Power (from mfg specs, or the amount of power the load consumes, or by actually measuring the output volts and amps with a standard meter)
  • Input Voltage (Measured with a good RMS meter)
  • Input Current (Obtained from the manufacturers specifications)
  • Power factor (typically .6 to .65 for switching power supplies)
With the above information, calculate the input true power with the following formula: True input power (Watts) = (Input Volts x Input Current) x power factor.

Efficiency can then calculated as follows:
  • Efficiency = True input power/output power
Example: Efficiency for a 150W power supply Conditions:
  • 150W power supply is operated at full load.
  • Input VAC is measured or known to be 120VAC
  • Input Current is rated at 2.4 amps nominal
  • Power factor (0.6-0.65 typical)
Efficiency = 150W/[(120 x 2.4) x 0.65] = 0.8 or ---> 0.8 x 100 = 80%

RSI's "Just for Fun"
The power supply industry is no stranger to engineers, and let's face it, they have their own sense of humor. We thought we'd share a few zingers we've heard around the office with our readers just to "brighten up" the day a bit. (Note: RSI is not responsible for any injuries incurred as a result of spontaneous knee slapping while reading these gems).

Q. How do you save power?
A. Kill a watt.

Engineer's Statement: "The test results were extremely gratifying."
Layman's Translation: "It works and boy are we surprised."

Engineer's Statement: "The entire concept will have to be abandoned."
Layman's Translation: "The only guy who understood the thing quit."

You are an engineer if:
- You stare at an orange juice container because it says CONCENTRATE.
- You know which direction the water swirls when you flush.
- And certainly, if you've ever saved the power cord from a broken appliance.

Contacting RSI Power, Inc.
To contact RSI Power, Inc., you can visit us on the web at www.rsipower.com or at the address and phone number below.

RSI Power
2760 Lake Sahara Drive
Suite 106
Las Vegas, NV 89117
Toll Free: 877.804.1142
Fax: 800.286.9538
email us

(877)804-1142
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4710 W. Dewey Dr., Ste. 110, Las Vegas, NV 89118
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